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Are you tired of costly downtime caused by leaks in your high-pressure, high-temperature industrial systems? Frustrated with unreliable seals that compromise efficiency and safety? It’s time to discover the superior sealing solution: expertly engineered Metal Jacketed Gaskets.
Metal Jacketed Gaskets are high-performance seals combining a robust metal exterior (often stainless steel) with a compressible inner core. This unique design delivers exceptional durability, temperature resistance, chemical resistance, and leak-proof performance for demanding industrial applications.
Industry standards
API, DIN, BS, and ASME B16.20
Usage of industries
Oil and Gas
Chemical Industry
Power Generation
Mining
Marine
Metal Jacketed Gaskets
Are you tired of costly downtime caused by leaks in your high-pressure, high-temperature industrial systems? Frustrated with unreliable seals that compromise efficiency and safety? It’s time to discover the superior sealing solution: expertly engineered Metal Jacketed Gaskets.
Metal Jacketed Gaskets are high-performance seals combining a robust metal exterior (often stainless steel) with a compressible inner core. This unique design delivers exceptional durability, temperature resistance, chemical resistance, and leak-proof performance for demanding industrial applications.
Industry standards
API, DIN, BS, and ASME B16.20
Usage of industries
Oil and Gas
Chemical Industry
Power Generation
Mining
Marine
Request A Quote
By submitting this form, you agree to the privacy policy and terms of use.
Metal Jacketed Gaskets Types
At Asian Sealing Products, we manufacture 4 types of Metal Jacketed gaskets with the highest quality, and we will ensure that the Metal Jacketed Gaskets are delivered to the customers on time.
At Asian Sealing Products, we manufacture 4 types of Metal Jacketed gaskets with the highest quality, and we will ensure that the Metal Jacketed Gaskets are delivered to the customers on time.
Single Jacketed Gasket
Corrugated Gasket
Solid Gasket
Metal-Jackted Gasket
Your Trusted Partner for Reliable Sealing Solutions
Durability
The metal jacket protects the softer inner filler from harsh chemicals and environments, making them ideal for long-lasting applications.
Temperature resistance
Metal jacketed gaskets can withstand high temperatures, depending on the specific materials used. Some can handle temperatures up to 700°C.
Resilience
The soft inner core allows the gasket to conform to uneven flange surfaces, creating a tight seal.
Pressure resistance
The metal jacket provides reinforcement, allowing the gasket to handle high-pressure applications.
Accommodates imperfections
Metal jacketed gaskets can be effective even with slight imperfections or misalignment of flanges, making them useful in situations where precise alignment is difficult.
Metal Jacketed Gasket Applications
Metal Jacketed Gaskets find application in various industries where a reliable and effective sealing solution is crucial. The versatility of Metal Jacketed gaskets allows them to be used in diverse industrial settings. Here’s a list of industries where Metal Jacketed gaskets commonly find application:
Metal Jacketed Gaskets find application in various industries where a reliable and effective sealing solution is crucial. The versatility of Metal Jacketed gaskets allows them to be used in diverse industrial settings. Here’s a list of industries where Metal Jacketed gaskets commonly find application:
Oil and Gas
- Pipeline connections
- Flange joints in oil refineries
Chemical Processing
- Sealing joints in chemical reactors
- Flange connections in chemical plants
Power Generation
- Boiler systems
- Flange joints in oil refineries
Petrochemical Plants
- Connecting pipes in petrochemical plants
- Sealing joints in storage tanks
Mining
- Slurry pump connections
- Flange joints in mining equipment
Aerospace
- Reliable sealing solutions for aerospace components
- High-performance gaskets for extreme aerospace conditions
Defense Industries
- Sealing solutions for critical defense systems
- Reliable gaskets for military-grade equipment needs
Minerals Processing
- Durable sealing for harsh mineral environments
- Reliable performance in high-pressure processing systems
Product Details
Specifications
- Economical
- Easy to handle and install
- Suitable for high temperatures
- Suitable for narrow flanges
- Good blow-out resistance
Double Jacketed Gaskets
- Comprising of soft filler encapsulated by a metal jacket and insert. Designed for use on high temperature and pressure applications
- Economical
- Basic with added strength from metallic jacket
- Metal jacket provides increased gasket stability and blow-out resistance
- Chemical resistance to a wide range of media can be accommodated by a selection of a suitable metals
Exchanger Gaskets [Double Jacketed Gaskets]
- Double-jacketed gaskets are probably the most commonly used style of gaskets in heat exchanger applications
- These gaskets are available in virtually any material that is commercially available in 26-gauge sheet
- Double-jacketed gaskets are also extensively used in standard flanges where the service is not critical
- Since most double-jacketed gaskets are custom made, there is virtually no limit to size, shape or configuration in which these gaskets can be made
Double Jacketed Corrugated Gasket
- The double-jacketed corrugated gasket is an improvement on a plain-jacketed gasket
- The corrugations on the gasket will provide an additional labyrinth seal
- Provides the advantage of reducing the contact area of the gasket, enhancing its compressive characteristics
- A double-jacketed corrugated gasket still relies on the primary seal on the inner lap
Corrugated Metal Gaskets [CMG]
- The Corrugated Metal Gaskets family of products are the standard in respect to corrugated metal gasket technology
- These gaskets are an excellent choice for 150 and 300 class ASME flanges where available bolt loading is minimal
- The substrate geometry promotes recovery and resilience through thermal cycles and extended service life
- Corrugated Metal Gaskets can be direct replacements for Spiral Wound Gaskets
- Eliminates inward buckling issues while creating a seal at moderate flange stresses
Single Jacketed
- Constructed of soft filler completely enclosed in a single jacket
- Ideal for applications where the width does not permit the use of a double-jacketed gasket
Advantages of Metal Jacketed Gaskets
The engineering of our Metal Jacketed Gaskets is focused on achieving exceptional sealing performance, rendering them a perfect choice for scenarios characterized by extreme temperatures and elevated pressures. Whether dealing with corrosive settings or needing dependable sealing solutions for applications like heat exchangers, our gaskets are meticulously crafted to cater to your precise requirements. They consist of a robust metal jacket that encases a soft filler material, providing the perfect balance of strength and resilience for your sealing requirements. Our metal jacketed gaskets are manufactured according to industry standards (ASME B16.20, ASME B16.5, B16.47) for ensured quality.
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Specifications
Types of Metal Jacketed Gaskets
| Gasket Type | Construction | Uses | Suitability |
|---|---|---|---|
| Double Jacketed Gaskets |
Inner and outer metal jackets with a soft filler material, often graphite or PTFE |
Heat exchangers. Pressure vessels. |
High-temperature applications. Sealing in fluctuating conditions. |
| Exchanger Gaskets (Double Jacketed) |
Dual metal jackets with a filler material provide robust sealing in demanding thermal conditions |
Sealing joints in heat exchangers |
Ideal for applications requiring high temperature and pressure resistance. |
| Double Jacketed Corrugated Gaskets |
It combines the features of double jacketing and groove, providing adaptability and resilience |
Heat exchangers. Flanged connections. |
Suitable for irregular or non-smooth flange surfaces. Resilient under fluctuating conditions. |
| Corrugated Metal Gaskets (CMG) |
Thin metal layers corrugated for flexibility, offering adaptability to uneven or non-standard flanges |
Flanged joints. Irregular or non-smooth flange surfaces. |
Effective in applications with variable conditions. Sealing solutions for irregular flanges. |
| Single Jacketed Gaskets |
Single metal jacket with a soft filler material, offering a balance of sealing performance and cost |
Pressure vessels. Flanged connections |
Suitable for general-purpose applications. Moderate temperature and pressure resistance. |
DOUBLE JACKETED GASKETS – Filler Materials and Temperature Requirements
| Sl.No | Filler Material | Temperature Range | Maximum Working Pressure |
|---|---|---|---|
| 1 | Graphite | min 200°C – max 450 °C | 250 bar |
| 2 | PTFE | min 200°C – max 240°C | 100 bar |
| 3 | Aramide (CNAF) | min 70°C – max 220°C | 150 bar |
DOUBLE JACKETED GASKETS – Jacketed Materials and Temperature Requirements
| Sl.No | Jacketed Material | Maximum Temperature |
|---|---|---|
| 1 | Aluminium (Al) | 350°C |
| 2 | Carbon Steel | 500°C |
| 3 | Copper (Cu) | 310°C |
| 4 | Hastelloy B-2 | 450°C |
| 5 | Hastelloy C-276 | 450°C |
| 6 | Inconel 600 | 1000°C |
| 7 | Inconel 625 | 450°C |
| 8 | Incoloy 800 | 800°C |
| 9 | Inconel X-750 | 1000°C |
| 10 | UNS N04400 / MONEL 400 | 450°C |
| 11 | Titanium Gr.2 | 350°C |
| 12 | Incoloy 825 | 450°C |
| 13 | Nickel 200 | 315°C |
| 14 | Soft Iron | 500°C |
| 15 | Bronze | 350°C |
| 16 | Brass | 250°C |
| 17 | UNS S30403 (SS 304L) / UNS S30400 (SS 304) | 650°C |
| 18 | UNS S31603 (SS 316L) / UNS S31600 (SS 316) | 800°C |
| 19 | UNS S32100 / SS 321 | 800°C |
| 20 | UNS S34700 / SS 347 | 800°C |
| 21 | UNS S31803 / DUPLEX S31803 | 800°C |
| 22 | Super Duplex | 600°C |
| 23 | UNS S31254 / SMO 254 | 600°C |
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Answers to all your possible questions.
Why do metal gaskets leak?
Metal gaskets may leak due to inadequate surface preparation, improper installation techniques, insufficient bolt torque, flange misalignment, or damage to the gasket material.
How does a metal gasket seal?
A metal gasket seals by utilizing the inherent strength and deformability of the metal material to create a tight seal between two mating surfaces. When compressed between the flanges, the metal gasket undergoes plastic deformation, filling in surface imperfections and creating a barrier that prevents fluid or gas leakage.
Do metal gaskets need sealant?
In most cases, metal gaskets do not require additional sealant or gasket compound. Metal gaskets’ ability to deform and conform to flange surfaces, provides adequate sealing without the use of sealant. However, in certain applications or when specifically recommended by the manufacturer, a sealant or gasket compound may be used. It is important to follow the manufacturer’s recommendations and guidelines regarding the use of sealant, if necessary.
What configurations are available for your metal jacketed gaskets?
Our metal jacketed gaskets offer versatility in manufacturing with the ability to adopt various configurations. These gaskets commonly incorporate a non-asbestos, high-temperature gasket material filler suitable for applications reaching up to 900°F (482°C). For elevated temperatures or specific applications, alternative soft fillers are also accessible. The standard metals utilized in crafting jacketed gaskets include aluminum, copper, brass steel, nickel, Monel®, Inconel®, and stainless steel variations such as types 304, 316, 321, 347, and 410. The selection of jacket metal is contingent upon the specific service conditions encountered.
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